Iimpompo ze-diaphragm ezincinci zizinto ezibalulekileyo kwizixhobo zonyango, i-automation yemizi-mveliso, kunye neenkqubo zokusingqongileyo, ezifuna ulawulo oluchanekileyo lolwelo, ukuqina, kunye noyilo oluncinci.ukuprinta kwe-3D kwezinto ezininziiguqule indlela evelisa ngayo izinto, nto leyo evumela ukuba kwenziwe ngokwezifiso ezingazange zibonwe ngaphambili kunye nokwenza ngcono ukusebenza kwazo. Eli nqaku liphonononga uphando oluphambili olukhokelwa yi-MIT malunga nokuprintwa kwezinto ezininzi ze-3D kwiimpompo ze-diaphragm ezincinci, kunye negalelo elitsha leImoto yePingCheng, inkokheli kwizisombululo ze-micro-pump eziphambili.

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1. Isoftware ye-MIT Foundry: Ukuvumela uyilo lwezinto ezininzi

Eyona nto iphambili kolu guquko yiMIT'sIsoftware yeFoundry, isixhobo sokuqala soyilo lokuprinta izinto ezininzi ze-3D. Iphuhliswe yi-MIT's Computer Science and Artificial Intelligence Laboratory (CSAIL), iFoundry ivumela iinjineli ukuba zabele iipropati zezinto kwiinqanaba levoxel(ii-pixels ze-3D), ezivumela ulawulo oluchanekileyo kwiimpawu zoomatshini, zobushushu, nezekhemikhali ngaphakathi kwecandelo elinye4.

Iimpawu eziphambili zeFoundry

• Ulawulo lweGradient yezinto ezibonakalayo: Utshintsho oluthambileyo phakathi kwezinto eziqinileyo neziguquguqukayo (umz., i-TPU kunye ne-PLA) lususa uxinzelelo oluxinezelekileyo kwiindawo zepompo ye-diaphragm.

• Uyilo oluqhutywa kukusebenzaIi-algorithms ziphucula ukusasazwa kwezinto ukuze zilungele iinjongo ezifana nokumelana nokudinwa (ezibalulekileyo kwiimpompo ezidlula kwizigidi zemijikelo) kunye nokusebenza kakuhle kwamandla14.

• Ukuhlanganiswa kokwenziwa kwezinto: Iyahambelana neeprinta zezinto ezininzi ezifana neMultiFab, uyilo kunye nemveliso yeebridges zeFoundry, nto leyo enciphisa ixesha lokubhala iiprototyping nge-70%4.

Kwisifundo se-MIT, abaphandi basebenzise iFoundry ukuyila ipompo ye-diaphragm ene:

• Imiphetho eqiniswe ngentsimbi engenasicingenxa yokuthembeka kwesakhiwo.

• Iimembrane eziguquguqukayo ezisekelwe kwi-siliconeukuze kuqiniswe ngakumbi.

• Iitshaneli zepolymer eziqhuba ubushushuukukhupha ubushushu ngexesha lokusebenza ngesantya esiphezulu4.

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2. Imingeni kunye nezisombululo zoYilo lwezinto ezininzi

Ukuhambelana kwezinto

Ukudibanisa izinto ezifanaHLOLA(yokumelana neekhemikhali) kunyeiipolymers eziqiniswe ngefayibha yekhabhoni(ukuze ufumane amandla) ifuna ukulungelelaniswa ngononophelo kobushushu kunye noomatshini. Indlela ye-MIT eqhutywa yidatha, isebenzisaUkulungiswa kweBayesian, ichonge iindlela ezili-12 ezifanelekileyo zezinto ezibonakalayo kwiindlela ezingama-30 zovavanyo kuphela, yandisa indawo yokusebenza nge-288×1.

Ukuphuculwa kweSakhiwo

• Ukuphuculwa kweTopology: Ii-algorithms zisusa izinto ezinoxinzelelo oluphantsi, zinciphisa ubunzima bepompo nge-25% ngelixa zigcina ukumelana noxinzelelo (-85 kPa)47.

• Iindlela Zokulwa Nemfazwe: Kwizixhobo ezishushu kakhulu ezifana nePEEK, uphando lweMIT lubonise ukuba ubushushu be-nozzle obuyi-400°C kunye ne-60% yezinga lokungena kwe-infill kunciphisa ukuguquguquka7.

Isifundo seTyala: Isicelo sePinCheng Motor

Imoto yePingCheng isebenzise ushicilelo lwe-3D lwezinto ezininzi ukuphuhlisaImpompo ye-385 Micro Vacuum, isisombululo esincinci sokupakisha kwimizi-mveliso. Izinto ezintsha eziphambili ziquka:

• I-Diaphragm yezinto ezimbini: I-hybrid yeI-fluoropolymer ye-FKM(ukuxhathisa iikhemikhali) kunyei-PEEK eqiniswe nge-carbon-fiber(amandla aphezulu), ifikelela kwiiyure ezingaphezu kwe-15,000 zokusebenza ngaphandle kokugcinwa7.

• Uyilo oluVunyelwe yi-IoT: Izinzwa ezifakiweyo zijonga uxinzelelo kunye nobushushu ngexesha langempela, zivumela ukugcinwa kwangaphambili ngokusebenzisa ii-algorithms ze-AI4.

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3. Iingenelo zokuPrinta izinto ezininzi ze-3D kwiMveliso yeeMpompo

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4. Izikhokelo zexesha elizayo kunye nefuthe leshishini

• Ukufunyanwa kwezinto eziqhutywa yi-AI: Isakhelo sokufunda koomatshini se-MIT sikhawulezisa ukuchongwa kweentlobo ezintsha ze-polymer, sijolise kwizicelo ezifanaiimpompo ezingamelani nokugqwalayokucubungula iikhemikhali1.

• Uveliso oluZinzileyo: IPinCheng Motor iyahlolaii-thermoplastics ezinokuphinda zisetyenziswekunye neenethiwekhi zemveliso ezisasazwayo ukunciphisa inkunkuma, eziphefumlelwe ziiprojekthi ezifana nenkqubo ye-“Metaplas” yeYunivesithi yaseLondon10.

• Iimpompo ezikrelekrele: Ukuhlanganiswa kweizixhobo ze-thermochromic(yokulawula ulwelo oluphendula ubushushu) kunye neepolymers eziziphilisayo10.

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Isiphelo

Ukuhlanganiswa kwesoftware ye-MIT's Foundry kunye nobuchule bobunjineli bePinCheng Motor bubonisa amandla okuguqula izinto ezininzi zokuprinta i-3D kwimveliso yepompo ye-diaphragm encinci. Ngokuphucula ukuhlanganiswa kwezinto kunye nokwamkela uyilo oluqhutywa yi-AI, obu buchwephesha bujongana nemingeni ebalulekileyo yokuqina, ukusebenza kakuhle, kunye nokwenza ngokwezifiso.

Hlola izisombululo ezintsha zePinCheng Motor zokumpompa:
Ndwendwela iwebhusayithi esemthethweni yePingCheng Motorukufumana iimveliso ezisemgangathweni ophezulu ezifanaImpompo ye-385 Micro Vacuumkunye neenkonzo ze-OEM/ODM ezenzelwe wena.