Micro solenoid valve nibintu byingenzi mubikorwa byinganda kuva kubikoresho byubuvuzi kugeza mu kirere, aho kugenzura byihuse kandi neza. Igihe cyabo cyo gusubiza - igihe kiri hagati yo kwakira ibimenyetso byamashanyarazi no kurangiza ibikorwa byubukanishi - bigira ingaruka kumikorere ya sisitemu no kwizerwa. Iyi ngingo irasesengura ingamba zigezweho zo kuzamura imikorere ya micro solenoid valve, ishyigikiwe nubushishozi bwa tekiniki hamwe nukuri kwisi.
1. Udushya twibikoresho byo gusubiza byihuse
Byinshi-byemewe Ibikoresho byoroshye bya Magnetique
Imikorere ya solenoid gakondo ikoresha ibyuma bishingiye ku byuma, ariko iterambere muri powder metallurgie (PM) ryatangije ubundi buryo bwo gukora cyane. Kurugero, ibyuma-fosifore (Fe-P) hamwe na fer-silicon (Fe-Si) ibivanze bitanga imbaraga za magneti kandi bigabanya igihombo cya hystereze. Ibi bikoresho bituma magnetisation yihuta na demagnetisiyonike, bigabanya inshuro zo gusubiza kugera kuri 20% ugereranije nibyuma bisanzwe.
Ibikoresho bya Nanotehnologiya
Ibikoresho bya Nanocomposite, nka karubone isa na diyama (DLC) na nanocrystalline nikel-fosifore (Ni-P), bigabanya ubushyamirane hagati y'ibice byimuka nka armature n'umubiri wa valve. Ubushakashatsi bwakozwe bwerekanye ko nanocoatings yagabanije kurwanya imashini ku kigero cya 40%, bigatuma kugenda neza ndetse nigihe gito cyo gukora. Byongeye kandi, kwisiga-nanomateriali (urugero, tungsten disulfide) irushaho kugabanya kwambara, bigatuma imikorere ihoraho miriyoni zinzinguzingo.
Ntibisanzwe
Gusimbuza magnite gakondo ya ferrite na neodymium-fer-boron (NdFeB) byongera ubwinshi bwa magnetiki flux 30-50%. Iterambere rigabanya igihe gisabwa kugirango habeho imbaraga zihagije zo kwimura armature, cyane cyane zingirakamaro kumuvuduko mwinshi.
2. Gutegura uburyo bwiza bwo gukora neza
Miniaturized Core na Armature Geometrie
Ibishushanyo mbonera byo mu kirere, nkibikoreshwa mu bikoresho bya MV602L bya Marotta Igenzura, bikoresha ibyuma byose bisudira bidafite ibyuma byubaka hamwe nibice byimuka. Kugabanya misa na inertia bituma armature yihuta, igera kubisubizo
Kuringaniza Isoko hamwe nuburyo bwa kashe
Ibishushanyo bishya, nkimpuzandengo yimpanuka no kugenzura imigozi muri X Technologymicro solenoid, indishyi zo kwihanganira inganda no kwemeza imbaraga zihoraho. Ibi bigabanya guhinduka mugihe cyo gufungura / gufunga, ingenzi kubisabwa bisaba imikorere isubirwamo (urugero, pompe yubuvuzi).
Inzira ya Magnetique
Kunoza icyuho cyumwuka hagati yimbere na armature bigabanya imbaraga za magneti. Kurugero, igishushanyo mbonera cya axial muri ASCO ya 188 ya valve yibanda kumirima ya magneti, kugabanya gutakaza ingufu no kongera umuvuduko wo gusubiza. Ibigereranyo bya fluid dinamike (CFD) bigereranya kunonosora ibishushanyo kugirango bikureho flux.
3. Gutezimbere amashanyarazi no kugenzura
Impanuka y'ubugari (PWM) hamwe no kugenzura imiterere
Ikoranabuhanga rya PWM rihindura urwego rwinshingano za voltage yo gutwara kugirango uhuze ingufu zikoreshwa nigihe cyo gusubiza. Ubushakashatsi bwerekanye ko kongera inshuro za PWM kuva kuri Hz 50 kugeza 200 Hz byagabanije igihe cyo gusubiza 21.2% muri sisitemu yo gutera ubuhinzi. Guhindura imiterere ya algorithms, nka Kalman kuyungurura, irashobora guhindura neza ibipimo nka voltage (10-14 V) no gutinza igihe (15-65 ms) kubikorwa nyabyo byunguka.
Gutangiza Umuvuduko mwinshi
Gukoresha voltage yihuta (urugero, 12 V aho kuba 9 V yagenwe) mugihe cyo gukora ikora vuba vuba intangiriro, ikanesha ubwumvikane buke. Ubu buhanga, bukoreshwa mumashanyarazi ya Staiger, bugera kuri 1 ms-urwego rwo gusubiza kubyihuta byihuta bya progaramu ya inkjet.
Ibitekerezo byubu hamwe no kugarura ingufu
Gushyira mubikorwa ibyunvikana-byerekana ibitekerezo byerekana ibikorwa bihamye mukwishyura ihindagurika rya voltage. Byongeye kandi, feri ivugurura ifata ingufu mugihe cyo gukuraho, kugabanya ingufu za 30% mugihe gikomeza igisubizo cyihuse.
4. Ibitekerezo n'ibidukikije
Indishyi
Ubushyuhe bukabije bugira ingaruka kubintu. Kurugero, ubushyuhe buke bwongera ububobere mumazi, kugabanya umuvuduko wa valve. Ikibumbano cyo mu kirere, kimwe n’icyakozwe n’Ubushinwa Ikigo cy’ubumenyi n’ikoranabuhanga mu Bushinwa, koresha ubushyuhe bw’imyuka yo mu kirere hamwe n’amavuta yo mu bushyuhe buke kugira ngo gikomeze igihe cyo gusubiza
Amazi meza
Kugabanya imivurungano y'amazi binyuze mu byambu bya valve byoroheje hamwe n'ibishushanyo mbonera birwanya kugabanuka bigabanya umuvuduko ukabije. Mubikoresho byubuvuzi, ibi bituma igenzura neza amazi make (urugero, imiti) hamwe nubukererwe buke.
Kugabanya imyanda no kwanduza
Kwinjiza inline muyunguruzi (urugero, 40-μ m mesh) irinda ibice byubaka, bishobora guhuza armature. Kubungabunga buri gihe, nkisuku ya ultrasonic, itanga imikorere ihamye mubidukikije bikaze.
5. Gusaba Inganda no Kwiga
- Ibikoresho byubuvuzi: Micro solenoid valve mumapompe ya insuline ikoresha umuyoboro uyobowe na PWM kugirango ugere kubisubizo bya sub-milisegonda, bigafasha gutanga ibiyobyabwenge neza.
- Ikirere: Marotta Igenzura 'MV602L ya valve, yagenewe gutwara icyogajuru, itanga <10 ms igisubizo hamwe no gukoresha ingufu nkeya (<1.3 W).
- Automotive: Injeneri yumuvuduko ukabije wa mazutu ikoresha solenoide ifashwa na piezoelectric ifasha kugabanya gutinda gutera lisansi, kunoza imikorere ya moteri.
6. Kwipimisha no kubahiriza
Kugirango umenye neza imikorere, valve ikorerwa ibizamini bikomeye:
- Igeragezwa ryimitwaro idasanzwe: Igereranya amamiriyoni yizunguruka kugirango igenzure igihe kirekire.
- Igenzura rya EMI Shielding: Iremeza kubahiriza ISO 9001 na CE.
- Ikurikiranwa rya Digitale: Gukora Sisitemu yo Gukora (MES) ibipimo byerekana inzira nkibisobanuro byuzuye hamwe nibintu bigize.
Umwanzuro
Gukoresha nezamicro solenoid valveigihe cyo gusubiza gisaba uburyo bwinshi bwo guhana, guhuza ibikoresho bigezweho, ubwubatsi bwuzuye, hamwe na sisitemu yo kugenzura ubwenge. Mugukoresha ingamba nka PM cores, modulisiyo ya PWM, na nanocoatings, injeniyeri zirashobora kugera kuntambwe mumuvuduko no kwizerwa. Nkuko inganda zisaba kwihuta kandi neza kugenzura amazi, ibyo bishya bizakomeza kuba ingirakamaro kubisekuruza bizaza.
ukunda na bose
Soma Andi Makuru
Igihe cyo kohereza: Apr-10-2025