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Ukuthuthukisa Isikhathi Sokuphendula Kumavalvu Ama-Micro Solenoid: Amasu Athuthukile Wobunjiniyela Bokunemba

Ama-valve amancane we-solenoididlala indima ebalulekile ezimbonini kusukela ku-aerospace kuya kumishini yezokwelapha, lapho ukulawulwa koketshezi okwesibili kubalulekile. Ukubambezeleka kwesikhathi sabo sokuphendula kungonakalisa ukusebenza kahle kwesistimu, ukunemba, nokuphepha. Lo mhlahlandlela obanzi uhlola amasu aphambili okuthuthukisa ukusebenza kwevalvu ye-solenoid encane, esekelwa izinhlelo zokusebenza zomhlaba wangempela kanye nokuqanjwa kabusha kwemboni.

1. I-Magnetic Circuit Design kanye Nokuthuthukiswa Kwezinto Ezibalulekile

Inhliziyo yanoma iyiphi i-valve ye-solenoid iyisekhethi yayo kazibuthe. Ukuqamba okusha kule ndawo kuthuthukise isivinini sokuphendula. Isibonelo, i-China Aerospace Science and Technology Corporation ithuthukise i-valve ye-cryogenic solenoid engasindi yezinjini eziwuketshezi ze-oxygen-methane, yazuza ukuncipha ngo-20% esikhathini sokuphendula ngokusabalalisa okuguquguqukayo kazibuthe okulungiselelwe. Amasu asemqoka ahlanganisa:
  • I-High-Permeability Cores: Ukusebenzisa izinto ezithambile zikazibuthe njengama-alloys e-iron-silicon noma izingxenye ze-powder metallurgy (PM) kuthuthukisa ukugcwaliswa kazibuthe, kunciphisa isikhathi sokunika amandla.
  • Izindandatho Zokuzihlukanisa Zizibuthe: Ukubekwa kwamasu okuhlukanisa izindandatho kunciphisa ama-eddy currents, kuthuthukisa ukusabela okuguquguqukayo. Ucwaningo lubonisa ukuthi ukulungisa indawo yokukhala ku-axis engu-z kunganciphisa isikhathi sokuphendula singafika ku-30%.
  • I-Ultra-High-Temperature Sintering: Ukushisisa izingxenye ze-PM kuye ku-2500°F ngesikhathi sokukhiqiza kukhulisa usayizi wokusanhlamvu nokungena kukazibuthe, okuholela kumagnetization ngokushesha .

2. Ukuhlelwa Kabusha Kwesakhiwo Kokusebenza Kahle Kwemishini

Ukumelana nemishini kuyibhodlela eliyinhloko ekuphenduleni kwamavalvu. Onjiniyela bacabanga kabusha izakhiwo zama-valve ukuze banqobe lokhu:
  • Ama-Actuator Angasindi: Ukushintsha ama-cores ensimbi endabuko nge-titanium noma izinhlanganisela ze-carbon-fiber kunciphisa inertia. Isibonelo, ivalvu yenjini engu-300N LOX-methane izuze izikhathi zokuphendula ezingaphansi kwe-10ms isebenzisa izinto ezingasindi .
  • Amasistimu Asentwasahlobo Alungiselelwe: Ukulinganisa ukuqina kwentwasahlobo kuqinisekisa ukuvala ngokushesha ngaphandle kokubeka engcupheni amandla okuvala. Idizayini yesihlalo esitshekile kumavalvu e-cryogenic igcina ukucindezela kokuvala okuphezulu emazingeni okushisa aphansi kuyilapho ivumela ukunyakaza okusheshayo .
  • Ukuthuthukiswa Kwendlela Yamanzi: Amashaneli angaphakathi alula kanye nezingubo zokungqubuzana okuphansi (isb, i-PTFE) kunciphisa ukumelana nokugeleza. Ivalvu yokunweba igesi ye-Limaçon ithole ukuthuthukiswa kokuphendula okungu-56–58% ngokunciphisa ukunyakaza koketshezi.

3. I-Advanced Control Electronics ne-Software

Amasistimu okulawula esimanje aguqula amandla e-valve:
  • I-PWM Modulation: I-Pulse Width Modulation (PWM) enemisinga ephezulu yokubamba amaza kunciphisa ukusetshenziswa kwamandla ngenkathi kugcinwa ukusebenza okusheshayo. Ucwaningo olusebenzisa i-Response Surface Methodology (RSM) luthole ukuthi ukuthuthukisa amapharamitha e-PWM (isb, i-12V, ukubambezeleka okungu-15ms, umjikelezo womsebenzi ongu-5%) kunganciphisa isikhathi sokuphendula ngo-21.2%.
  • I-Dynamic Current Control: Abashayeli abahlakaniphile abafana nesilawuli se-Burkert 8605 balungisa okwamanje ngesikhathi sangempela ukuze banxephezele ukushisisa kwamakhoyili, baqinisekise ukusebenza okufanayo.
  • I-Predictive Algorithms: Amamodeli okufunda omshini ahlaziya idatha yomlando ukuze abikezele futhi ahlole ukubambezeleka okubangelwa ukuguga noma izici zemvelo.

4. Ukuphathwa Okushisayo kanye Nokujwayela Imvelo

Amazinga okushisa aphezulu angathinta kakhulu ukusebenza kwama-valve. Izixazululo zifaka:
  • I-Cryogenic Insulation: Amavalvu ebanga le-Aerospace asebenzisa ukuvala isikhala somoya kanye nezithiyo ezishisayo ukuze kugcinwe izinga lokushisa lamakhoyili elizinzile phakathi kuka-60°C no-40°C.
  • Ukupholisa Okusebenzayo: Amashaneli ama-Microfluidic ahlanganiswe emizimbeni yamavalvu achitha ukushisa, avimbele ukwanda okushisayo okubangela ukubambezeleka.
  • Izinto Ezimelana Nokushisa: Izigxivizo zenjoloba ye-Nitrile nezingxenye zensimbi engagqwali zimelana nokuguquguquka ukusuka ku -196°C kuya ku-100°C, okuqinisekisa ukwethembeka ekusetshenzisweni kwe-cryogenic kanye nezinga lokushisa eliphezulu.

5. Ukuhlola kanye Nokuqinisekisa

Ukulinganisa okunembile kubalulekile ekuthuthukiseni. Amazinga omkhakha afana ne-ISO 4400 adinga izikhathi zokuphendula ezingaphansi kuka-10ms kumavalvu asebenza kahle kakhulu. Ukuhlola okubalulekile kuhlanganisa:
  • Ukuhlaziywa kwempendulo: Ukulinganisa isikhathi sokufinyelela ku-90% wengcindezi egcwele ngesikhathi sokuvulwa kanye no-10% ngesikhathi sokuvala.
  • Ukuhlolwa Kokuphila Konke: Ivalvu engu-300N LOX-methane ithole imijikelezo engu-20,000 yokuchayeka kwe-nitrogen ewuketshezi ukuze kuqinisekiswe ukuqina.
  • Ukuhlolwa Kwengcindezi Enamandla: Izinzwa zengcindezi yesivinini esikhulu zithwebula ukusebenza kwesikhathi sangempela ngaphansi kwemithwalo ehlukahlukene.

6. Izicelo Zomhlaba Wangempela

  • I-Aerospace: Ama-valve e-cryogenic angasindi anika amandla ukulawulwa kwe-thrust vector kumarokhethi asebenziseka kabusha.
  • Izimoto: Izijovo zikaphethiloli ezisebenzisa ama-solenoid alawulwa yi-PWM afinyelela izikhathi zokuphendula ezingaphansi kwe-5ms, athuthukisa ukusebenza kahle kukaphethiloli.
  • Amadivayisi Ezokwelapha: Amavalvu amancane kumasistimu okulethwa kwezidakamizwa asebenzisa ama-Hall thruster akhiwe ngokunemba kwesikali se-nanoliter.

Isiphetho

Ukuthuthukisa isikhathi sokuphendula sevalvu ye-solenoid encane kudinga indlela ehlukahlukene, ehlanganisa isayensi yezinto zokwakha, i-electronics, kanye ne-fluid dynamics. Ngokusebenzisa ukuthuthukiswa komjikelezo kazibuthe, ukuhlelwa kabusha kwesakhiwo, nezinhlelo zokulawula ezihlakaniphile, onjiniyela bangafinyelela izikhathi zokuphendula ezingaphansi kwe-10ms kuyilapho beqinisekisa ukwethembeka kuzo zonke izimo ezimbi kakhulu. Njengoba izimboni zidinga izixazululo ezisheshayo nezisebenza kahle kakhudlwana, lezi ntuthuko zizohlala zibalulekile kubunjiniyela bokunemba besizukulwane esilandelayo.

 

Hlala uphambi kwejika—hlola ububanzi bethu bokusebenza okuphezuluama-valve ama-micro solenoidyakhelwe isivinini esingenakuqhathaniswa nokuqina.

uthanda futhi konke


Isikhathi sokuthumela: Apr-07-2025
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