Iimpompo ze-diaphragm ezincinci zizinto ezibalulekileyo kwizixhobo zonyango, i-automation ye-industrial, kunye neenkqubo zokusingqongileyo, ezifuna ulawulo oluchanekileyo lolwelo, ukuqina, kunye noyilo oluhlangeneyo. Ukudityaniswa kweushicilelo lwe-3D olunezinto ezininziiguqule ukwenziwa kwayo, ivumela ukwenziwa kwezinto ngendlela engazange ibonwe ngaphambili kunye nokwenza ngcono ukusebenza. Eli nqaku liphonononga isifundo se-MIT esikhokelwa yi-MIT kwi-multi-material yoshicilelo lwe-3D kwiimpompo ezincinci ze-diaphragm, ecaleni kwegalelo elitsha le-3D.Imoto yePingCheng, inkokeli kwizisombululo ze-micro-pump eziphambili.

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1. I-MIT's Foundry Software: Ukunika amandla i-Multi-Material Design Innovation

Phambili kolu revolution yi MIT kaThixoIsoftware ye-Foundry, isixhobo sobuvulindlela kuyilo loshicilelo lwe-3D olunezinto ezininzi. Iphuhliswe yiMIT's Computer Science kunye neArtificial Intelligence Laboratory (CSAIL), iFoundry ivumela iinjineli ukuba zabele iipropati eziphathekayo kwindawoinqanaba levoxel(iiphikseli ze-3D), ivumela ulawulo oluchanekileyo kumatshini, i-thermal, kunye neempawu zekhemikhali ngaphakathi kwecandelo elinye4.

Iimpawu eziphambili zeFoundry

• Ulawulo lweGradiyenti yezinto eziphathekayo: Ukuguquka okuguquguqukayo phakathi kwezinto eziqinileyo kunye neziguquguqukayo (umzekelo, i-TPU kunye ne-PLA) kuphelisa ukugxininiswa koxinzelelo kumacandelo epompo ye-diaphragm.

• Uyilo oluqhutywa nguMsebenzi: Ii-algorithms zongeza ukuhanjiswa kwezinto kwiinjongo ezifana nokumelana nokudinwa (okubalulekileyo kwiimpompo ezidlula izigidi zemijikelo) kunye nokusebenza kakuhle kwamandla14.

• Ukuhlanganiswa kokwenziwayo: Iyahambelana nabashicileli bezinto ezininzi ezifana neMultiFab, uyilo lweebhulorho ze-Foundry kunye nemveliso, ukunciphisa ixesha lokuchwetheza nge-70%4.

Kwisifundo se-MIT, abaphandi basebenzise i-Foundry ukuyila impompo ye-diaphragm ene:

• Imiphetho eqiniswe ngentsimbi engenasiciukwenzela imfezeko yolwakhiwo.

• I-flexible silicone-based membranesukwenzela ukutywinwa okuphuculweyo.

• Iitshaneli zepolymer eziqhuba ngethermalukuphelisa ubushushu ngexesha lokusebenza ngesantya esiphezulu4.

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2. Imingeni yoYilo lwezinto ezininzi kunye nezisombululo

Ukuhambelana kwezinto

Ukudibanisa izinto ezifanaPEEK(ngokumelana neekhemikhali) kunyeiipolima zekhabhoni zefayibha(ukomelela) kufuna ulungelelwaniso lwe-thermal kunye noomatshini ngononophelo. Indlela ye-MIT eqhutywa yidatha, isebenzisaUkulungiswa kweBayesi, ichonge i-12 yokuqulunqwa kwezinto ezifanelekileyo kwi-30 nje yokuvavanya, ukwandisa indawo yokusebenza nge-288 × 1.

UkuPhuculwa koLwakhiwo

• UPhuculo lweTopology: Ii-algorithms zisusa izinto eziphantsi koxinzelelo, ukunciphisa ubunzima bempompo nge-25% ngelixa ugcina ukuxhathisa uxinzelelo (-85 kPa) 47.

• Anti-Warpage Techniques: Kwimathiriyeli yobushushu obuphezulu njenge-PEEK, uphando lwe-MIT lubonise ukuba iqondo lobushushu le-nozzle ye-400 ° C kunye ne-60% yezinga lokuzaliswa linciphisa deformation7.

Isifundo: Isicelo sePinCheng Motor

Imoto yePingCheng iye yavelisa ushicilelo lwe-3D olunezinto ezininzi ukuze luphuhlise385 iMicro Vacuum Impompo, isisombululo esidibeneyo sokupakisha kwamashishini. Iinguqulelo eziphambili ziquka:

• I-Dual-Material diaphragm: Umxube weFKM fluoropolymer(ukumelana neekhemikhali) kunyeI-PEEK ye-carbon-fiber-yomelezwe(amandla aphezulu), ukufikelela kwiiyure ze-15,000 + zokusebenza ngaphandle kokulungisa7.

• I-IoT-Enabled Design: Abenzi boluvo abafakelweyo babeka iliso kuxinzelelo kunye nobushushu ngexesha langempela, ukwenza ukugcinwa okuxelwe kwangaphambili nge-AI algorithms4.

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3. Izinto eziluncedo zoShicilelo lwe-3D ye-Multi-Material kwi-Pump Manufacturing

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4. Izalathiso zexesha elizayo kunye neMpembelelo yoShishino

• I-AI-Driven Material Discovery: Isakhelo sokufunda ngomatshini weMIT sikhawulezisa ukuchongwa kwenoveli yeengxube zepolymer, ezijolise kwizicelo ezifanaiimpompo ezinganyangekiyo kumhlwaukulungiselela ukusetyenzwa kweekhemikhali1.

• Imveliso eZinzileyo: I-PinCheng Motor iyahlolarecyclable thermoplasticskunye nothungelwano lwemveliso olunatyisiweyo ukunciphisa inkunkuma, ekhuthazwa ziiprojekthi ezifana nenkqubo ye-“Metaplas” yeYunivesithi yaseLondon yaseLondon.

• Iimpompo ezihlakaniphile: Ukudityaniswa kweizixhobo ze-thermochromic(ukulawula ulwelo oluphendula ubushushu) kunye neepolima zokuziphilisa10.

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Ukuqukumbela

Ukudityaniswa kwesoftware ye-MIT's Foundry kunye nobuchule bobunjineli be-PinCheng Motor ngumzekelo wesakhono soguqulo lwezinto ezininzi zoshicilelo lwe-3D kwimveliso yempompo ye-diaphragm encinci. Ngokwandisa ukudityaniswa kwezinto kunye nokwamkela uyilo oluqhutywa yi-AI, obu buchwephesha bujongana nemingeni ebalulekileyo ekomeleleni, ukusebenza kakuhle, kunye nokwenza ngokwezifiso.

Phonononga izisombululo zempompo zePinCheng Motor:
Ndwendwela iwebhusayithi esemthethweni yePingCheng Motorukufumana iimveliso ezikumgangatho ophezulu njenge385 iMicro Vacuum Impompokunye neenkonzo ezilungiselelweyo ze-OEM/ODM.