Mapampu ang'onoang'ono a diaphragm ndi zigawo zofunika kwambiri pazida zamankhwala, makina opangira mafakitale, ndi machitidwe azachilengedwe, zomwe zimafunikira kuwongolera bwino kwamadzimadzi, kulimba, komanso kapangidwe kake. Kuphatikiza kwakusindikiza kwa 3D kwazinthu zambiriasintha kupanga kwawo, kupangitsa kuti azisintha zomwe sizinachitikepo m'mbuyomu komanso kukhathamiritsa kwa magwiridwe antchito. Nkhaniyi ikuyang'ana kafukufuku wochititsa chidwi wotsogozedwa ndi MIT pa kusindikiza kwazinthu zambiri za 3D kwa mapampu ang'onoang'ono a diaphragm, pamodzi ndi zopereka zatsopano zaPingCheng Motor, wotsogolera muzowongolera zamapampu ang'onoang'ono.

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1. MIT's Foundry Software: Kuthandizira Multi-Material Design Innovation

Kutsogolo kwa kusinthaku ndi MIT'sPulogalamu ya Foundry, chida choyambirira chopangira makina osindikizira a 3D. Yopangidwa ndi MIT's Computer Science and Artificial Intelligence Laboratory (CSAIL), Foundry imalola mainjiniya kugawira zinthu zakuthupi kuvoxel mlingo(ma pixels a 3D), kupangitsa kuwongolera molondola pamakina, kutentha, ndi mawonekedwe amankhwala mkati mwa gawo limodzi4.

Zofunika Kwambiri za Foundry

• Material Gradient Control: Kusintha kosalala pakati pa zinthu zolimba komanso zosinthika (mwachitsanzo, TPU ndi PLA) zimachotsa kupsinjika kwapampu ya diaphragm.

• Mapangidwe Oyendetsedwa ndi Ntchito: Ma algorithms amakulitsa kugawa kwazinthu pazolinga monga kukana kutopa (kofunikira pamapampu omwe akudutsa mamiliyoni ambiri) komanso kugwiritsa ntchito mphamvu moyenera14.

• Kuphatikiza kwa Manufacturability: Imagwirizana ndi osindikiza amitundu yambiri monga MultiFab, mapangidwe ndi kupanga milatho ya Foundry, kuchepetsa nthawi ya prototyping ndi 70% 4.

Mu kafukufuku wa MIT, ofufuza adagwiritsa ntchito Foundry kupanga pampu ya diaphragm ndi:

• M'mphepete mwazitsulo zosapanga dzimbirikwa structural ungwiro.

• flexible silicone-based membraneskuti asindikize bwino.

• Thermally conductive polima njirakutaya kutentha panthawi ya ntchito yothamanga kwambiri4.

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2. Zovuta Zopangira Zinthu Zambiri ndi Zothetsera

Kugwirizana kwazinthu

Kuphatikiza zipangizo mongaPEEK(kwa kukana mankhwala) ndima polima a carbon fiber-reinforced(kwa mphamvu) kumafuna kusamalitsa matenthedwe ndi makina. Njira yoyendetsedwa ndi data ya MIT, pogwiritsa ntchitoKukhathamiritsa kwa Bayesian, yazindikiritsa 12 mulingo woyenera kwambiri wazinthu muzoyeserera 30 zokha, kukulitsa malo ochitirako ndi 288×1.

Kukhathamiritsa Kwamapangidwe

• Kukhathamiritsa kwa Topology: Ma algorithms amachotsa zinthu zotsika kwambiri, kuchepetsa kulemera kwa mpope ndi 25% ndikusunga kukana kukakamiza (-85 kPa) 47.

• Anti-Warpage Techniques: Pazida zotentha kwambiri monga PEEK, kafukufuku wa MIT adawonetsa kuti kutentha kwa nozzle kwa 400 ° C ndi 60% kutsika kumachepetsa kusinthika7.

Nkhani Yophunzira: PinCheng Motor's Application

PingCheng Motor yathandizira kusindikiza kwazinthu zambiri za 3D kuti ipange zake385 Micro Vacuum Pampu, yankho yaying'ono kwa ma CD mafakitale. Zosintha zazikulu zikuphatikiza:

• Diaphragm ya zinthu ziwiri: wosakanizidwa waFKM fluoropolymer(chemical resistance) ndicarbon-fiber-reinforced PEEK(mphamvu kwambiri), kukwaniritsa maola 15,000+ osakonza ntchito7.

• IoT-Enabled Design: Masensa ophatikizidwa amawunika kuthamanga ndi kutentha mu nthawi yeniyeni, zomwe zimathandizira kukonza zolosera kudzera mwa AI algorithms4.

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3. Ubwino wa Multi-Material 3D Printing mu Pump Manufacturing

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4. Mayendedwe Amtsogolo ndi Zokhudza Makampani

• Kupeza Zinthu Zoyendetsedwa ndi AI: Makina ophunzirira makina a MIT amafulumizitsa kuzindikirika kwa ma polima ophatikizika, kutsata mapulogalamu mongamapampu olimbana ndi dzimbirikwa Chemical processing1.

• Kupanga Zokhazikika: PinCheng Motor ikuwunikarecyclable thermoplasticsndi maukonde kupanga decentralized kuchepetsa zinyalala, anauziridwa ndi ntchito monga University College London "Metaplas" system10.

• Mapampu Anzeru: Kuphatikiza kwazinthu za thermochromic(zamadzimadzi oletsa kutentha) ndi ma polima odzichiritsa okha10.

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Mapeto

Kuphatikizika kwa pulogalamu ya MIT's Foundry ndi ukatswiri wa uinjiniya wa PinCheng Motor umapereka chitsanzo cha kuthekera kosintha kwa kusindikiza kwazinthu zambiri za 3D popanga mapampu ang'onoang'ono a diaphragm. Mwa kukhathamiritsa kuphatikiza kwazinthu ndikukumbatira kapangidwe ka AI, ukadaulo uwu umalimbana ndi zovuta pakulimba, kuchita bwino, komanso makonda.

Onani mayankho apompopompo a PinCheng Motor:
Pitani patsamba lovomerezeka la PingCheng Motorkupeza zinthu zamakono monga385 Micro Vacuum Pampundi makonda ntchito OEM / ODM.