Ƙananan famfo diaphragm sune mahimman abubuwa a cikin na'urorin likitanci, sarrafa kansa na masana'antu, da tsarin muhalli, suna buƙatar madaidaicin sarrafa ruwa, dorewa, da ƙaƙƙarfan ƙira. Haɗin kai naMulti-material 3D buguya kawo sauyi ga masana'antar su, yana ba da damar gyare-gyaren da ba a taɓa gani ba da haɓaka aiki. Wannan labarin yana bincika binciken shari'ar da MIT ya jagoranta akan bugu na 3D da yawa don ƙaramin famfo diaphragm, tare da sabbin gudummawar naMotar PingCheng, jagora a cikin ci-gaba micro-pump mafita.

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1. MIT's Foundry Software: Ba da damar Ƙirƙirar Ƙirƙirar Kayayyakin Kayayyaki da yawa

A sahun gaba na wannan juyin shine MITFoundry software, kayan aikin majagaba don ƙirar 3D bugu da yawa. Cibiyar Kimiyyar Kwamfuta ta MIT da Laboratory Intelligence Laboratory (CSAIL) ta haɓaka, Foundry yana ba injiniyoyi damar sanya kayan kayan aiki adarajar voxel(pixels 3D), yana ba da ikon sarrafawa daidai kan inji, zafin jiki, da halayen sinadarai tsakanin sassa guda4.

Mabuɗin Siffofin Foundry

• Material Gradient Control: Sauye-sauye masu sauƙi tsakanin kayan aiki masu ƙarfi da sassauƙa (misali, TPU da PLA) kawar da ƙarancin damuwa a cikin abubuwan famfo diaphragm.

• Zane-Tsarin Ayyuka: Algorithms inganta rarraba kayan aiki don burin kamar juriya ga gajiya (mahimmanci ga famfo da ke jurewa miliyoyin hawan keke) da ingantaccen makamashi14.

• Haɗuwa da Manufacturability: Mai jituwa tare da firintocin kayan aiki da yawa kamar MultiFab, ƙirar gadoji na Foundry da samarwa, rage lokacin yin samfuri ta 70% 4.

A cikin binciken shari'ar MIT, masu bincike sun yi amfani da Foundry don tsara famfon diaphragm tare da:

• Bakin ƙarfe-ƙarfafa gefunadon mutuncin tsarin.

• Mabuɗin tushen silicone masu sassauƙadon inganta hatimi.

• Tashoshin polymer masu ɗaukar zafidon zubar da zafi yayin aiki mai sauri4.

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2. Kalubalen Zane-zanen Kayan Kaya da yawa da Magani

Dacewar Abu

Hada kayan kamarKYAUTA(don juriyar sunadarai) dacarbon fiber-ƙarfafa polymers(don ƙarfi) yana buƙatar daidaitawar thermal da hankali. Hanyar da MIT ke tafiyar da bayanai, ta amfani daBayesian ingantawa, An gano 12 mafi kyawun ƙirar kayan abu a cikin 30 na gwaji kawai, yana faɗaɗa sararin yin aiki ta hanyar 288 × 1.

Inganta Tsari

• Ingantaccen Topology: Algorithms cire ƙananan kayan aiki, rage nauyin famfo ta 25% yayin da yake riƙe da juriya (-85 kPa) 47.

• Dabarun Anti-Warpage: Don kayan zafi masu zafi kamar PEEK, bincike na MIT ya nuna cewa zazzabin bututun ƙarfe na 400°C da 60% na cikawa ya rage nakasu7.

Nazarin Harka: Aikace-aikacen Mota na PinCheng

Motar PingCheng ya yi amfani da bugu na 3D da yawa don haɓaka ta385 Micro Vacuum famfo, m bayani ga masana'antu marufi. Mahimman sabbin abubuwa sun haɗa da:

• Dual-Material Diaphragm: A matasan naFKM fluoropolymer(sinadaran juriya) daCarbon-fiber-reinforced PEEK(ƙarfi mai ƙarfi), cimma sa'o'i 15,000+ na aiki mara kulawa7.

• IoT-Enabled Design: Na'urori masu auna firikwensin suna lura da matsa lamba da zafin jiki a cikin ainihin lokaci, suna ba da damar kiyaye tsinkaya ta hanyar AI algorithms4.

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3. Fa'idodin Buga 3D da yawa a cikin Samfuran Famfo

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4. Hanyoyi na gaba da Tasirin Masana'antu

• AI-Driven Material Gano: Tsarin ilmantarwa na injin na MIT yana haɓaka gano abubuwan haɗin gwiwar polymer, aikace-aikacen niyya kamarfamfo masu jure lalatadon sarrafa sinadarai1.

• Mai Dorewa ManufacturingMotar PinCheng tana bincikerecyclable thermoplasticsda kuma cibiyoyin samar da kayayyaki masu rarraba don rage sharar gida, wanda aka yi wahayi daga ayyuka kamar tsarin “Metaplas” na Jami’ar London10.

• Smart Pumps: Haɗin kaithermochromic kayan(don sarrafa ruwa mai ɗaukar zafi) da polymers masu warkarwa da kai10.

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Kammalawa

Haɗin software na Foundry na MIT da ƙwarewar injiniya na PinCheng Mota yana misalta yuwuwar canjin bugu na 3D mai abubuwa da yawa a cikin ƙananan masana'antar famfo diaphragm. Ta hanyar haɓaka haɗin kayan abu da rungumar ƙirar AI, wannan fasaha tana magance ƙalubale masu mahimmanci a cikin dorewa, inganci, da gyare-gyare.

Bincika sabbin hanyoyin famfo na PinCheng Motor:
Ziyarci gidan yanar gizon PingCheng Motordon gano samfuran yanke-yanke kamar su385 Micro Vacuum famfoda sabis na OEM/ODM na musamman.